Logo
800.990.8459
×
Login
Logout
Home
News
Company
Fill 1 Created with Sketch.
Demi Login
Why Ductmate?
Products
Services
Technical Resources
Our Distributors
Contact
Home
News
Company
Fill 1 Created with Sketch.
Demi Login
Why Ductmate?
Products
Services
Technical Resources
Our Distributors
us Distributors
Find an international distributor
Become a distributor
Contact
Login below or Request Access to view all related resources.
Remember Me
Lost your password?
Get new passwordCancel
Reset Password
Reset Password
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.

Blog

Removable & Breakaway Connections Available for Rectangular Flange Connection Systems

Removable & Breakaway Connections Available for Rectangular Flange Connection Systems
Posted on
October 31, 2025
by
Ductmate Industries

Ductmate offers removable and breakaway connections for rectangular flange connection systems. Learn more below.

Removable Connections

Removable fasteners provide quick, easy access for maintenance, inspections, and repairs. They are also used for temporary assembly during fabrication and for systems that may need reconfiguration.

Our removable connections feature carriage bolts and nuts, or hand-tightened wing nuts.

Breakaway Connections

Breakaway connections are safety devices that allow ductwork to detach from a fire damper sleeve during a fire, which keeps the damper securely in place within the fire-rated opening. The breakaway connection is designed to fail under this force before the entire damper is pulled out of the fire-rated opening.  This maintains the fire barrier's integrity, preventing the spread of flames, smoke, and heat through the opening.

Our breakaway connections feature nylon bolts and nylon nuts, or hand-tightened wing nuts.

Installation Instructions

IMPORTANT: During fabrication, do not notch duct sections or sleeves when using the Ductmate Rectangular Flange System. Refer to the assembly and installation manual for complete details.

  1. Cut flange to the proper length for each respective profile.
  2. Assemble each frame by inserting corner pieces into the hollow web of the flange.
  3. Slide completed frames onto each duct section and sleeve, making sure that the assembly is thoroughly seated into the integral mastic pocket of the flange.
  4. Apply a small amount of water-based duct sealant to the inside edge of each corner at the corresponding raw edge of the duct or sleeve.
  5. Apply a continuous strip of closed-cell neoprene gasket to the entire face of one of the frames, making sure that the gasket covers the inside edge of each corner and the corresponding raw edge of the duct or sleeve.
  6. Align the opposing frame and duct section to be connected and insert a carriage bolt into all four corners and firmly tighten. For applications requiring toolless access, use wing nuts instead of standard nuts (see fastener requirements below).
  7. Apply 6” metal or PVC cleat according to the following schedule:
  • For ½”-2” WG/SP, use 6” cleat 24” OC
  • For 3-4” WG/SP, use 6” cleat 18” OC
  • For 6-10” WG/SP, use 6” cleat 12” OC

IMPORTANT: For breakaway connections, use only PVC cleat with a minimum of one per side

Fastener Requirements

Removable Connection Fasteners

Use metal or PVC fasteners:

  • DM ’25’ Systems: 1” x 5/16” carriage bolts and nuts or wingnuts
  • DM ‘35’ Systems: 1” x 3/8” carriage bolts and nuts or wingnuts
  • DM ‘45’ Systems: 1” x 1/2” carriage bolts and nuts or wingnuts

Breakaway Connection Fasteners

Use only nylon bolts and nylon nuts or wingnuts:

  • DM ‘25’ Systems: 1” x 5/16” nylon bolts and nuts or wingnuts
  • DM ‘35’ Systems: 1” x 3/8” nylon bolts and nuts or wingnuts
  • DM ‘45’ Systems: 1” x 1/2” nylon bolts and nuts or wingnuts

Ready to Buy?

Ductmate products are available at over 350 locations across the US as part of a selective distribution network.  Use the Ductmate distributor locator map to find a distributor near you.

Outside the US? Check out our international distributor list.  For detailed information on product availability, lead times, or other international sales requests, please email ductmate@ductmate.com.

Share on:

Categories

Newsletter Recap
Ductmate News
Product News
Case Study
Events
Industry News

Tags

rectangular duct connector
adhesives
access doors
round duct connector
newsletter recap
case study
sealants
trade shows
insulation
sustainability
distributor training
hangers and hanging systems
industry news
product announcement
other
gasket

Corporate Office

Charleroi, PA

210 Fifth Street

Charleroi, PA 15022

Phone: 800-990-8459

Fax: 724-258-5494

Contact us

Manufacturing Locations

E. Monongahela, PA

1502 Industrial Drive

E. Monongahela, PA 15063

Phone: 724-258-0500

Lodi, CA

810 S Cluff Avenue

Lodi, CA 95240

Phone: 209-333-4680

Wagoner, OK

300 SE 15th Street

Wagoner, OK 74467

Phone: 918-201-7022

Interested in staying up to date with the latest Ductmate news and product information

Subscribe to our newsletter

Social

Copyright © Ductmate Industries 2026. All rights reserved.

Privacy Policy