Ductmate Sealants: The Top Choice for Quality & Labor Savings

Posted on June 3, 2024 by Ductmate Industries

Discover why Ductmate is the top choice for sealants when it comes to quality and labor savings.

What is Duct Sealant?

Duct sealant, also commonly referred to as mastic, is used to seal HVAC metal and metal joints to prevent air leakage from the duct.  While it is used to keep air in ductwork, it is also used to ensure that pollutants, such as dust, dirt, and water, stay out.

What Sealants Does Ductmate Offer?

Ductmate offers four high-performance, superior-quality water-based sealants in both premium and commercial grades.  Our premium-grade sealants are PROseal and FIBERseal, while our commercial-grade sealants are EVERseal and EZseal.

Ductmate sealants are low in VOCs, LEED compliant, CDPH compliant, UL-723 classified, and UL 181B-M listed. Testing reports are available upon request (contact Ductmate customer service for more information).

How to Choose the Right Sealant & What’s the Difference?

Both Ductmate’s premium and commercial grade sealants can seal ductwork up to 15” w.g.

Ductmate’s premium sealants, PROseal and FIBERseal, are high-velocity duct sealants and use premium polymers in their formulation.

Regardless of what grade you choose, Ductmate sealants are extremely resistant to cracking and will remain permanently flexible.  This is especially useful for applying sealant in the shop and then transporting it to other locations or a project site.

Need spray-on sealant? Try our PROseal Spray for shop applications and large projects. With PROseal Spray, you can quickly spray on the sealant instead of applying it with a brush, resulting in significant labor savings. PROseal Spray works easily with a wide variety of equipment (contact Ductmate customer service for more information).

How Are Ductmate Sealants Superior to the Competition?

Ductmate’s sealants are superior to the competition. Alongside excellent adhesion to metal, they have a lower brush drag, resulting in better spreadability and allowing for a more even and consistent coating, ensuring an airtight, leak-free seal.

Choosing Ductmate’s sealants over the competition will result in tremendous labor savings in the long run.  For over 40 years, Ductmate has been known for its quality reputation and product reliability, and our sealants are no exception.

Can Ductmate Sealants Be Used Outdoors?

Yes, Ductmate sealants can be used outdoors. Our water-based sealants have excellent water resistance, making them a perfect choice for outdoor applications such as rooftops and exterior ducts.

Can I Use Paint on Ductmate Sealants?

Yes, Ductmate sealants can be painted using water-based or epoxy-based paint. The sealant must be fully cured before painting. It is recommended to do a spot test first to ensure acceptable results before continuing.

Where Can I Buy Ductmate Sealants?

Ready to buy Ductmate sealants? Ductmate products are available at over 350 locations across the US as part of a selective distribution network.  Use the Ductmate distributor locator map to find a distributor near you.

Outside the US? Check out our international distributor list.  For detailed information on product availability, lead times, or other international sales requests, please email ductmate@ductmate.com.

Get to Know Your Water-Based Duct Sealants

Posted on November 9, 2020 by Ductmate Industries

Technical Data Sheets – From Confusion to Clarity

Technical Data Sheets (TDS) related to water-based duct sealants can be just as intimidating as synonyms for the first word in the acronym, erudite or abstruse. These data sheets are provided to give specifics about the performance of each product for better product selection. However, the list of standards (NFPA 90A and 90B or ASTM C794), complex acronyms (TVOC Emissions CDPH Standard Method v1.1), and scientific units (cps or PLI) could leave the average person confused and allowing price to be the leading factor during selection. The truth is that engineers provide this information because they are truly dedicated to the product they worked very hard to develop, and would like to share all of the technical information possible explaining the positive attributes of the sealant itself. Ductmate understands that this information is not the easiest to grasp, and therefore, this article aims to describe a few key test specifications that may not be so obvious to understand at first glance.

Solid Content is one of the most misunderstood specifications most duct sealant manufacturers report on their technical data sheets. In most cases, more is better (unless you are playing golf). Solid content is a lot like your ideal golf game. Water-based duct sealants start out with a polymer that is the backbone of any formulation. These polymers are between 50-55% solids (the other 45-50% is water). To get the solid content to reach “typical” levels of 60-80% for the average sealant, 100% solid fillers are added. These fillers will reduce the water content in the formulation leading to quicker dry times and reduced cost, but most fillers provide little performance characteristics and will eventually lead to negative returns when added at an elevated level.

For the sealant to maintain other critical performance characteristics like flexibility and adhesion, there must be enough polymer in the formulation to hold all of the filler together. Envision a ball pit or a sandbox. In either case, it would be very difficult to cover the entire surface area of the particles without reducing the amount of those particles present. Ideally, a combination of large particles and smaller particles lends to better packing of the fillers.

This allows for the dried sealant to be a strong, flexible coating that will hold up to the harsh conditions a duct system may go through during its lifetime (vibrations, expansion/contraction as air begins to fill the duct, or transferring between cold and hot conditions). Sealants that contain too much filler, or only one size of filler, could result in cracking and poor adhesion. Just think, if there is not enough polymer to surround all of the filler present, how will there be enough to bind to the steel or hold all of the particles together during movement? Flexibility and adhesion are perhaps the two most important characteristics of any duct sealant. These characteristics can be accidentally ignored when choosing a duct sealant based on a high solid content.

Tricks of the Statistics: Solid Content can be linked to performance characteristics like Flexibility and Adhesion, but they are also typically proportional to other common specifications on a technical data sheet. For instance, when the solid content is in the 70-80% range, the density (how many lbs. are in a one-gallon pail) is also typically higher. This could lead to higher shipping costs. Viscosity is also typically affected at high solid content levels. The higher the solid content, the thicker the sealant tends to be. If the product is too thick, the sealant will be harder to brush. In this case, excess sealant is often used driving up the cost of the job.

Below is a table breaking down some key technical data and how each relates directly to a Ductmate Water-Based Sealant. We hope this chart can help end users select which sealant is right for their own use. For example, if you want a product with great adhesion to steel, is easily spreadable, LEED compliant, and matches the color of steel = EVERseal. If you want a product that adheres very well to multiple substrates, is great for outdoor use, can be used in high pressure systems, and is LEED compliant = PROseal. If you want a premium product that is also sprayable = PROseal Spray.

••• = Excellent
•• = Above Average
• = Standard

For more information, please visit our Water-Based Sealant page or to download Technical Data Sheets for any of our products, please browse our Technical Resources page.